The JIS G3466 standard is a Japanese Industrial Standard that specifies the requirements for carbon steel square and rectangular tubes intended for general structural purposes. These tubes are widely used in construction, civil engineering, bridges, machinery, and various steel structures. They are characterized by their excellent weldability, uniform mechanical properties, and cost-effectiveness for structural frameworks.

 

JIS G3466 specifically covers carbon steel tubes for general structural purposes that are typically formed by a cold-forming process and subsequently electric resistance welded (ERW). These sections are supplied in the as-rolled condition without heat treatment unless otherwise specified.

 

This standard specifies requirements for the chemical composition, mechanical properties, and dimensional tolerances of these structural steel tubes.

 

If you are working with square or rectangular hollow sections (SHS, RHS) for structural applications in projects following Japanese or international specifications, understanding JIS G3466 is essential to ensure product quality, manufacturing consistency, and structural integrity.

 

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Standard JIS G3466
Application Used for civil engineering architecture and other sturctures
Steel Grade STKR400, STKR490
Manufacturing ERW and Seamless into square tubes.
Dimension Square 20*20 to 350*350
Rectangular 30*20 to 400*200
Wall thickness Square 1.2 – 12.5 mm
Rectangular 1.2 – 12 mm
Test Chemical analysis
Tensile test
Comparative Standard ASTM A500(Gr.B Gr.C), EN10025(S275JR S355J0), KS(SPSR400 SPSR490)

 

JIS G 3466 Scope of Application:

 

JIS G 3466 specifies the requirements for carbon steel square and rectangular tubes manufactured by an electric resistance welding (ERW) process. It is applicable to tubes used for civil engineering, construction, architecture, machinery, and other general structural applications. The standard primarily covers carbon steels, ensuring reliable mechanical properties for structural use.

 

In summary, JIS G3466 is the standard for general structural carbon steel tubes. Its specific focus on carbon steel grades and its foundation in the Japanese Industrial Standards (JIS) system. It is critically important for applications such as building frameworks, bridges, towers, and support structures.

 

The Classified Steels

 

The steels in JIS G 3466 are classified into several grades based on their tensile strength and yield point. Unlike the European standard which uses a detailed naming system with impact test indicators, JIS G 3466 uses a simpler grade designation system.

 

The primary grades specified in JIS G 3466 are:

 

Symbol of grade
STKR400
STKR490

 

Explanation of the Grade Designation:

 

 STK: Stands for "Steel Tube for general structure" (K is the designation for structural purposes).

 Number: Indicates the minimum tensile strength (N/mm²) of the material.

 

For example: STK 490

 

 STK -- Steel Tube for general structure

 490 -- Minimum tensile strength of 490 N/mm²

 

JIS G 3466 Requirements for Chemical Composition

 

The chemical composition requirements vary by grade. The following table outlines the typical limits for the main grades (based on the standard, for reference).

 

Chemical composition
Unit:%
Symbol of grade C Si Mn P S
STKR400 0.25 max. 0.040 max. 0.040 max.
STKR490 0.18max. 0.55 max. 1.65 max. 0.035max. 0.035 max.
Alloy elements not included in this table and elements indicated with"一"may be added as necessary.

 

JIS G 3466 Mechanical Properties

 

The mechanical properties, including yield point (or proof stress) and tensile strength, are critical for structural design.

 

Mechanical Properties
Symbol of grade Tensile
strength

N/mm²
Yield point
or proof
stress a)
N/mm²
Elongation
%
Tensile test piece Test direction
Test piece No.5 Tube axis direction
STKR400 400 min. 245 min. 23 min.
STKR490 490 min. 325 min. 23 min.
NOTE 1N/mm²=1MPa
Note a) Unless otherwise specified,the yield point shall be the upper yield point,ReH,or,wherever this is not pronounced,the 0.2%proof stress,Rpo.2.

 

Dimensional Tolerances

 

The tolerances on dimensions, such as the outside dimensions for square/rectangular tubes, thickness, and length, are established in accordance with the specifications outlined in JIS G 3466. These tolerances ensure consistency for fabrication and structural applications.

 

Speclfied item and dimension Dimensional tolerances
Length of side ≤100 mm ±1.5mm
>100 mm ±1.5%
Unevenness of flat plate
portion of each side
Sidelength ≤100 mm 0.5 mm max
Sidelength >100 mm Within 0.5%of side length
Anguiarity made by adfacent flat plate portions ±1.5%
Dimension at corner:s 3mm max
Length +not specifird 0
Unstraightness Within 0.3%of side length
Wall thickness Square steel tube manufactured by welding <3mm ±0.3mm
≥3mm ±10%
Seamless square steel tube <4mm ±0.6mm
≥4mm ±15%

 

JIS G3466 Pipe dimensions and specifications tables

 

Dimensions of tubes(square)
Side length
A×B

mm
Wall
thick-
ness
t
mm
Reference
Unit
mass
W
kg/m
Sectional
areaa)
S
cm²
page-1-1Geometrical mo ·
men of inertia a)
Ix,Iy
cm4
Section
modulus a)
Zx,Zy
cm3
Radius of gyration
of cross"section a)
ix,iy
cm
40×40 1.6 1.88 2.392 5.79 2.90 1.56
40×40 2.3 2.62 3.332 7.73 3.86 1.52
50×50 1.6 2.38 3.032 11.7 4.68 1.96
50×50 2.3 3.34 4.252 15.9 6.34 1.93
50×50 3.2 4.50 5.727 20.4 8.16 1.89
60×60 1.6 2.88 3.672 20.7 6.89 2.37
60×60 2.3 4.06 5.172 28.3 9.44 2.34
60×60 3.2 5.50 7.007 36.9 12.3 2.30
75×75 1.6 3.64 4.632 41.3 11.0 2.99
75×75 2.3 5.14 6.552 57.1 15.2 2.95
75×75 3.2 7.01 8.927 75.5 20.1 2.91
75×75 4.5 9.55 12.17 98.6 26.3 2.85
80×80 2.3 5.50 7.012 69.9 17.5 3.16
80×80 3.2 7.51 9.567 92.7 23.2 3.11
80×80 4.5 10.3 13.07 122 30.4 3.05
90×90 2.3 6.23 7.932 101 22.4 3.56
90×90 3.2 8.51 10.85 135 29.9 3.52
100×100 2.3 6.95 8.852 140 27.9 3.97
100×100 3.2 9.52 12.13 187 37.5 3.93
100×100 4.0 11.7 14.95 226 45.3 3.89
100×100 4.5 13.1 16.67 249 49.9 3.87
100×100 6.0 17.0 21.63 311 62.3 3.79
100×100 9.0 24.1 30.67 408 81.6 3.65
100×100 12.0 30.2 38.53 471 94.3 3.50
125×125 3.2 12.0 15.33 376 60.1 4.95
125×125 4.5 16.6 21.17 506 80.9 4.89
125×125 5.0 18.3 23.36 553 88.4 4.86
125×125 6.0 21.7 27.63 641 103 4.82
125×125 9.0 31.1 39.67 865 138 4.67
125×125 12.0 39.7 50.53 103×10 165 4.52
150×150 4.5 20.1 25.67 896 120 5.91
150×150 5.0 22.3 28.36 982 131 5.89
150×150 6.0 26.4 33.63 115×10 153 5.84
150×150 9.0 38.2 48.67 158×10 210 5.69
175×175 4.5 23.7 30.17 145×10 166 6.93
175×175 5.0 26.2 33.36 159×10 182 6.91
175×175 6.0 31.1 39.63 186×10 213 6.86
200×200 4.5 27.2 34.67 219×10 219 7.95
200×200 6.0 35.8 45.63 283×10 283 7.88
200×200 8.0 46.9 59.79 362×10 362 7.78
200×200 9.0 52.3 66.67 399×10 399 7.73
200×200 12.0 67.9 86.53 498×10 498 7.59
250×250 5.0 38.0 48.36 481×10 384 9.97
250×250 6.0 45.2 57.63 567×10 454 9.92
250×250 8.0 59.5 75.79 732×10 585 9.82
250×250 9.0 66.5 84.67 809×10 647 9.78
250×250 12.0 86.8 110.50 103×102 820 9.63
300×300 4.5 41.3 52.67 763×10 508 12.00
300×300 6.0 54.7 69.63 996×10 664 12.00
300×300 9.0 80.6 102.70 143×102 956 11.80
300×300 12.0 106.0 134.50 183×102 122×10 11.70
350×350 9.0 94.7 120.70 232×102 132×10 13.90
350×350 12.0 124.0 158.50 298×102 170×10 13.70
The symbols in this table are as follows.
 

page-145-150



Note a) The values in this table are obtained by thefollowing formulae and rounded to four significant figures for sectional area(s)and to three significant figures for geometrical moment of inertia(),section modulus(Z)and radius of gyration of area(i),according to

Rule A of JIS Z8401.

 

 

Dimensions of tubes(rectangular)
Side length
A×B

mm
Wall
thick-
ness

t
mm
Reference
Unit
mass

W
kg/m
Sectional
area a)

s
cm²
Geometrical mo
ment of inertia a)
Section modulus a) Radius of gyra
tion of
cross-section a)
Ix
cm4
Iy
cm4
Zx
cm3
Zy
cm3
ix
cm
iy
cm
50×20 1.6 1.63 2.072 6.08 1.42 2.43 1.42 1.71 0.829
50×20 2.3 2.25 2.872 8.00 1.83 3.20 1.83 1.67 0.798
50×30 1.6 1.88 2.392 7.96 3.60 3.18 2.40 1.82 1.23
50×30 2.3 2.62 3.332 10.6 4.76 4.25 3.17 1.79 1.20
60×30 1.6 2.13 2.712 12.5 4.25 4.16 2.83 2.15 1.25
60×30 2.3 2.98 3.792 16.8 5.65 5.61 3.76 2.11 1.22
60×30 3.2 3.99 5.087 21.4 7.08 7.15 4.72 2.05 1.18
75×20 1.6 2.25 2.872 17.6 2.10 4.69 2.10 2.47 0.855
75×20 2.3 3.16 4.022 23.7 2.73 6.31 2.73 2.43 0.824
75×45 1.6 2.88 3.672 28.4 12.9 7.56 5.75 2.78 1.88
75×45 2.3 4.06 5.172 38.9 17.6 10.4 7.82 2.74 1.84
75×45 3.2 5.50 7.007 50.8 22.8 13.5 10.1 2.69 1.80
80×40 1.6 2.88 3.672 30.7 10.5 7.68 5.26 2.89 1.69
80×40 2.3 4.06 5.172 42.1 14.3 10.5 7.14 2.85 1.66
80×40 3.2 5.50 7.007 54.9 18.4 13.7 9.21 2.80 1.62
90×45 2.3 4.60 5.862 61.0 20.8 13.6 9.22 3.23 1.88
90×45 3.2 6.25 7.967 80.2 27.0 17.8 12.0 3.17 1.84
100×20 1.6 2.88 3.672 38.1 2.78 7.61 2.78 3.22 0.870
100×20 2.3 4.06 5.172 51.9 3.64 10.4 3.64 3.17 0.839
100×40 1.6 3.38 4.312 53.5 12.9 10.7 6.44 3.52 1.73
100×40 2.3 4.78 6.092 73.9 17.5 14.8 8.77 3.48 1.70
100×40 4.2 8.32 10.60 120 27.6 24.0 13.8 3.36 161
100×50 1.6 3.64 4.632 61.3 21.1 12.3 8.43 3.64 2.13
100×50 2.3 5.14 6.552 84.8 29.0 17.0 11.6 3.60 2.10
100×50 3.2 7.01 8.927 112 38.0 22.5 15.2 3.55 2.06
100×50 4.5 9.55 12.17 147 48.9 29.3 19.5 3.47 2.00
125×40 1.6 4.01 5.112 94.4 15.8 15.1 7.91 4.30 1.76
125×40 2.3 5.69 7.242 131 21.6 20.9 10.8 4.25 1.73
125×75 2.3 6.95 8.852 192 87.5 30.6 23.3 4.65 3.14
125×75 3.2 9.52 12.13 257 117 41.1 31.1 4.60 3.10
125×75 4.0 11.7 14.95 311 141 49.7 37.5 4.56 3.07
125×75 4.5 13.1 16.67 342 155 54.8 41.2 4.53 3.04
125×75 6.0 17.0 21.63 428 192 68.5 51.1 4.45 2.98
150×75 3.2 10.8 13.73 402 137 53.6 36.6 5.41 3.16
150×80 4.5 15.2 19.37 563 211 75.0 52.9 5.39 3.30
150×80 5.0 16.8 21.36 614 230 81.9 57.5 5.36 3.28
150×80 6.0 19.8 25.23 710 264 94.7 66.1 5.31 3.24
150×100 3.2 12.0 15.33 488 262 65.1 52.5 5.64 4.14
150×100 4.5 16.6 21.17 658 352 87.7 70.4 5.58 4.08
150×100 6.0 21.7 27.63 835 444 111 88.8 5.50 4.01
150×100 9.0 31.1 39.67 113×10 595 151 119 5.33 3.87
200×100 4.5 20.1 25.67 133×10 455 133 90.9 7.20 4.21
200×100 6.0 26.4 33.63 170×10 577 170 115 7.12 4.14
200×100 9.0 38.2 48.67 235×10 782 235 156 6.94 4.01
200×150 4.5 23.7 30.17 176×10 113×10 176 151 7.64 6.13
200×150 6.0 31.1 39.63 227×10 146×10 227 194 7.56 6.06
200×150 9.0 45.3 57.67 317×10 202×10 317 270 7.41 5.93
250×150 6.0 35.8 45.63 389×10 177×10 311 236 9.23 6.23
250×150 9.0 52.3 66.67 548×10 247×10 438 330 9.06 6.09
250×150 12.0 67.9 86.53 685×10 307×10 548 409 8.90 5.95
300×200 6.0 45.2 57.63 737×10 396×10 491 396 11.3 8.29
300×200 9.0 66.5 84.67 105×102 563×10 702 563 11.2 8.16
300×200 12.0 86.8 110.5 134×102 711×10 890 711 11.0 8.02
350×150 6.0 45.2 57.63 891×10 239×10 509 319 12.4 6.44
350×150 9.0 66.5 84.67 127×102 337×10 726 449 12.3 6.31
350×150 12.0 86.8 110.5 161×102 421×10 921 562 12.1 6.17
400×200 6.0 54.7 69.63 148×102 509×10 739 509 14.6 8.55
400×200 9.0 80.6 102.7 213×102 727×10 107×10 727 14.4 8.42
400×200 12.0 106 134.5 273×102 923×10 136×10 923 14.2 8.28
The symbols in this table are as follows.
 

page-115-183



Note a) The values in this table are obtained by the following formulae and rounded to four significant figures for sectional area(s)and to three significant figures for geometrical moment o inertia(I),section modulus(Z)and radius of gyration of area(i),according to Rule A of JIS Z8401.