JIS G 3444 is a Japanese Industrial Standard that specifies carbon steel round (circular cross-section) tubes for general structural purposes. These tubes are widely used in building construction, bridges, steel towers, scaffolding, foundation piles, and other civil engineering and architectural applications. Key characteristics include adequate strength, good weldability, and reliable performance under static loading.

 

The standard is a single document, but its main technical provisions can be grouped as follows:

 

  • Chemical composition requirements
  • Mechanical properties
  • Dimensional tolerances
  • Inspection and testing methods

 

JIS G 3444 is essential for engineers and fabricators working with circular structural steel tubes in Japan or projects referencing Japanese standards, ensuring compliance with local regulations and clear specifications for yield strength, tensile strength, elongation, and quality control.

 

Scope of Application

 

JIS G 3444 applies to carbon steel circular (round) tubes for general structural purposes. It covers tubes manufactured by seamless, electric resistance welded (ERW), furnace welded (FW), and automatic arc welding processes. The standard is intended for structural frameworks, support members, trusses, and similar applications.

 

 Product shape: The scope of JIS G 3444 is limited to circular tubes. Square and rectangular hollow sections are not covered by this standard. The Japanese Industrial Standard for square and rectangular structural tubes is JIS G 3466 (STKR).

 

 Exclusions: The standard does not apply to tubes for pressure service, high-temperature applications, or fluid transport under pressure.

 

 Temperature limitation: Static loading only; dynamic loads require additional verification; recommended operating range: -30°C to 120°C.

 

In summary, JIS G 3444 is the specification for round structural carbon steel tubes, while JIS G 3466 (STKR) is the complementary standard for square and rectangular structural hollow sections.

 

Classified Steels (Grades)

 

JIS G 3444 classifies steel tubes into several grades based on their tensile strength. The designation prefix "STK" stands for Steel Tube for Kōzō (structure in Japanese). The most common grades are:

 

STK290

low strength, used for light structures

01

STK400

general structural grade

02

STK490

higher strength for medium to heavy structures

03

STK500

high strength for demanding applications

04

 

STK540

highest strength grade

05

These grades are all non-alloy carbon steels. The number indicates the minimum tensile strength in N/mm² (MPa).

 

Designation System (Example: STK400)

 

The designation of a steel tube according to JIS G 3444 consists of:

 

  • The letters STK
  • A three-digit number indicating the minimum tensile strength in N/mm² (MPa)

 

For example: STK400

 

  • STK – Steel tube for structural purposes
  • 400 – Minimum tensile strength of 400 N/mm²

 

Unlike EN 10210, no letters for impact properties (e.g., J0, N, H) are used in JIS G 3444.

 

Chemical Composition Requirements (Ladle Analysis)

 

The following table summarises the maximum allowable chemical composition for the most common grades, according to JIS G 3444:

 

Grade C≤ Si≤ Mn≤ P≤ S≤ Special Requirements
STK290 0.05 0.05
STK400 0.25 0.04 0.04
STK490 0.18 0.55 1.65 0.035 0.035 Low-carbon design for weldability
STK500 0.24 0.35 0.30-1.30 0.04 0.04
STK540 0.23 0.55 1.5 0.04 0.04 Custom agreement for t>12.5mm

 

Note: STK290 has no specified carbon, silicon, or manganese limits other than low carbon content. STK490 features low carbon (≤0.18%) for optimal weldability.

 

Mechanical Properties

 

Symbol of
Grade
Tensile
Strength
N/mm2
Yield Point or
Proof Stress
N/mm2
Weld Tensile
N/mm2
Flattening
Resistance Strength
Bendability
Distance between
Flat Plates(H)
Bending
Angle,a)
Inside
Radius
Applicable Outside Diameter
All Outside
Diameters
All Outside
Diameters
All Outside
Diameters
All Outside
Diameters
50 mm or under
JIS G3444
STK 290
290 min. - 290 min. 2/3D 90° 6D
JIS G3444
STK 400
400 min. 235 min. 400 min. 2/3D 90° 6D
JIS G3444
STK 490
490 min. 315min. 490 min. 7/8D 90° 6D
JIS G3444
STK 500
500 min. 355 min. 500 min. 7/8D 90° 6D
JIS G3444
STK 540
540 min. 390 min. 540 min. 7/8D 90° 6D
NOTE 1 In this table,D stands for the outside diameter of the tube.NOTE 2 1N/mm 2=1 MPa Note a) The
bending angle shall be measured from the starting point of the bend.

 

  • Yield strength is the lower yield point (or 0.2% proof stress for seamless tubes).
  • Elongation is measured using a gauge length of 5.65√S₀ (proportional specimen) or 50 mm for standard test pieces.

 

Dimensional Tolerances

 

Tolerances on outside diameter, thickness, straightness, and mass are specified in JIS G 3444. Key typical tolerances include:

 

Parameter

Tolerance (typical)

Outside diameter (D)

Varies by size; refer to JIS G 3444 tables

Thickness (t)

As specified per standard

Straightness

≤0.20% of total length

 

- Outside Diameter Tolerance a)  
Classification O.D. b) Tolerances on
O.D. c)
Applicable Division
Class 1 Under 50mm ±0.5mm Applied when there is no specification.Applicable
to hot-finished seamless steel tubes.
50mm or Over ±1%
Class 2 Under 50mm ±0.25mm Applied when there is a specification.Not
applicable to hot-finished seamless steel tubes.
50mm or Over ±0.5%
Notes:
a)For the local parts such as repaired pat if the wall thickness can be cofirmed to be within the
tolerance in the table below,the outside diameter tolerance of this table need not be applied.

b)The method for measuring the outside diameter of tubes exceeding 350mm in outside diameter may be
determined by the circumferential length.The mutual conversion of outside diameter D and the circumferential length l shall be by the following formula: D = l / π Where D: outside diameter (mm) l: circumferential length(mm) π:3.1416

c) The tolerances on the outside diameter of ends of electric resistance welded and automatic arcweldedsteeltubes exceeding 350mm in outside diameter shall be ±0.5%.

 

Classification For Seamless Steel Tube For Other than Seamless Steel
Tube
Applicable Division
Wall Thickness Tolerance of
Wall Thickness
Wall
Thickness
Tolerance of
Wall Thickness
Class 1 Under 4mm +0.6mm,
-0.5mm
Under 4mm +0.6mm,
-0.5mm
Applied when there is
no specification.
Applicable to
hot-finished seamless
steel tubes.
4mm or Over +15%,-12.5% 4mm or Over
to and excl.
12mm
+15%,-12.5%
12mm or Over +15%,-1.5mm
Class 2 Under 3mm ±0.3mm Under 3mm ±0.3mm Applied when there is
a specification.Not
applicable to
hot-finished seamless
steel tubes.
3mm or Over ±10% 3mm or Over
to and excl.
12mm
±10%
12mm or Over +10%,-1.2mm
Notes:
a)The tolerances on the wall hickness of tubes exceeding 1016.0 mm in outside diameter may be agreed
upon between the manufacturer and the purchaser.

 

*Note: Since JIS G 3444 covers only circular tubes, corner angle tolerances for square/rectangular shapes do not apply.*

 

Nominal
Size
Outside
Diameter
Thickness
(t)
Weight Cross
Sectional
Area
Geometical
Moment
of rerte
Modulus
of
Section
Radius
of
Gyration
mm. mm. mm. kg/m cm² cm⁴ cm³ cm
15 21.7 2.00 0.972 1.238 0.607 0.560 0.700
20 27.2 2.00 1.24 1.583 1.26 0.930 0.890
2.30 1.41 1.799 1.41 1.03 0.880
25 34.0 2.30 1.80 2.291 2.89 1.70 1.12
32 42.7 2.30 2.29 2.919 5.97 2.80 1.43
2.50 2.48 3.157 6.40 3.00 1.42
40 48.6 2.30 2.63 3.345 8.99 3.70 1.64
2.50 2.84 3.621 9.65 3.97 1.63
2.80 3.16 4.029 10.6 4.36 1.62
3.20 3.58 4.564 11.8 4.86 1.61
50 60.5 2.30 3.30 4.205 17.8 5.90 2.06
3.20 4.52 5.760 23.7 7.84 2.03
4.00 5.57 7.100 28.5 9.41 2.00
65 76.3 2.80 5.08 6.465 43.7 11.5 2.60
3.20 5.77 7.349 49.2 12.9 2.59
4.00 7.13 9.085 59.5 15.6 2.58
80 89.1 2.80 5.96 7.591 70.7 15.9 3.05
3.20 6.78 8.636 79.8 17.9 3.04
90 101.6 3.20 7.76 9.892 120 23.6 3.48
4.00 9.63 12.26 146 28.8 3.45
5.00 11.9 15.17 177 34.9 3.42
100 114.3 3.20 8.77 11.17 172 30.2 3.93
3.50 9.56 12.18 187 32.7 3.92
4.50 12.2 15.52 234 41.0 3.89
125 139.8 3.60 12.1 15.40 357 51.1 4.82
4.00 13.4 17.07 394 56.3 4.80
4.50 15.0 19.13 438 62.7 4.79
6.00 19.8 25.22 566 80.9 4.74
150 165.2 4.50 17.8 22.72 734 88.9 5.68
5.00 19.8 25.16 808 97.8 5.67
6.00 23.6 30.01 952 115 5.63
7.10 27.7 35.26 1100 134 5.60

 

Nominal
Size
Outside
Diameter
Thickness
(t)
Weight Cross
Sectional
Area
Geometical
Moment
of rerte
Modulus
of
Section
Radius
of
Gyration
mm. mm. mm. kg/m cm² cm⁴ cm³ cm
175 190.7 4.50 20.7 26.32 1140 120 6.59
5.30 24.2 30.87 1330 139 6.56
6.00 27.3 34.82 1490 156 6.53
7.00 31.7 40.40 1710 179 6.50
8.20 36.9 47.01 1960 206 6.46
200 216.3 4.50 23.5 29.94 1680 155 7.49
5.80 30.1 38.36 2130 197 7.45
6.00 31.1 39.64 2190 203 7.44
7.00 36.1 46.03 2520 233 7.40
8.00 41.1 52.35 2840 263 7.37
8.20 42.1 53.61 2910 269 7.36
250 267.4 6.00 38.7 49.27 4210 315 9.24
6.60 42.4 54.08 4600 344 9.22
7.00 45.0 57.26 4860 363 9.21
8.00 51.2 65.19 5490 411 9.18
9.00 57.3 73.06 6110 457 9.14
9.30 59.2 75.41 6290 470 9.13
300 318.5 6.00 46.2 58.91 7190 452 11.1
6.90 53.0 67.55 8200 515 11.0
8.00 61.3 78.04 9410 591 11.0
9.00 68.7 87.51 10500 659 10.9
10.30 78.3 99.73 11900 744 10.9
350 355.6 6.40 55.1 70.21 10700 602 12.3
7.90 67.7 86.29 13000 734 12.3
9.00 76.9 98.00 14700 828 12.3
9.50 81.1 103.3 15500 871 12.2
12.00 102 129.5 19100 1080 12.2
12.70 107 136.8 20100 1130 12.1
400 406.4 7.90 77.6 98.90 19600 967 14.1
9.00 88.2 112.4 22200 1090 14.1
9.50 93.0 118.5 23300 1150 14.0
12.00 117 148.7 28900 1420 14.0
12.70 123 157.1 30500 1500 13.9

 

For high-quality carbon steel tubes manufactured to JIS G 3444 and other international standards, please contact your trusted steel supplier--LEFIN STEEL.